BIOMASS PYROLYSIS

• Pyrolysis unit type: shaft unit with moving bed, indirect heating of raw materials;
• Configuration: stationary;
• Product: biochar/charcoal
• Product characteristics: high Cfix = 82-95%, fraction 1-30 mm;
• Energy efficiency: the process operates without additional fuel;
• Automation: full cycle + non-volatile carbon content control;
• Operation mode: 24/7;
• Capacity: 400–1600 t/year;
• Environmental: neutralization of pyrolysis gases (1300°C), hot cyclone filter;
• Excess energy: raw material drying/heating/other process tasks;
• Raw materials: bulk raw materials 3-40 mm;
• Additional equipment: raw material preparation line for the pyrolysis process; Water cooling of the biochar for easy subsequent packaging. Key advantage: suitable for projects where consistent biochar quality and minimal OPEX per ton of product are important.

• Pyrolysis unit type: chamber unit with a fixed feedstock bed, indirect heating;
• Number of pyrolysis chambers: 2
• Configuration: modular, quickly assembled;
• Product: lump charcoal;
• Feature: carbonization of Pini-key fuel briquettes;
• Product characteristics: Cfix = 72-90%, fraction 20-80 mm;
• Energy efficiency: the process operates without additional fuel;
• Automation: process control;
• Operating mode: 12-16 hour cycle in one chamber, quick start/stop;
• Capacity: 275–550 tons/year;
• Environmental: neutralization of pyrolysis gases (1300°C), hot cyclone filter;
• Excess energy: pre-drying of feedstock;
• Raw materials: maximum diameter 100-150 mm, maximum length 300-350 mm;
• Key advantage: lump charcoal production, fuel briquette manufacturers, small and medium-sized raw material-based operations where CAPEX, mobility, and intuitive, simple operation are important.

Logistics elements for pyrolysis units EKKO-2iq are designed to optimize the production process and reduce costs, ensuring mechanization of operations and increased safety.

• Pyrolysis unit type: chamber unit with a fixed feedstock bed, indirect heating;
• Number of pyrolysis chambers: 6-12
• Configuration: stationary, with customization options;
• Product: lump charcoal;
• Feature: carbonization of Pini-key fuel briquettes;
• Product characteristics: Cfix = 72-90%, fraction 20-80 mm;
• Energy efficiency: the process operates without additional fuel;
• Automation: process control;
• Operating mode: 12-16 hour cycle in a single chamber, quick start/stop;
• Capacity: 1,300–2,750 tons/year;
• Environmental: neutralization of pyrolysis gases (1,300°C), hot cyclone filter;
• Excess energy: feedstock drying;
• Raw materials: maximum diameter 100-150 mm, maximum length 300-350 mm;
• Key advantage: lump charcoal production, fuel briquette manufacturers, large-scale projects where scalability and energy efficiency are important.

• Pyrolysis unit type: rotary drum, indirect heating of raw materials;
• Configuration: stationary;
• Product: biochar / charcoal
• Product characteristics: high Cfix = 72-85%, fraction 1-30 mm;
• Energy efficiency: the process operates without additional fuel;
• Automation: raw material loading / biochar unloading;
• Operation mode: 24/7;
• Capacity: 2750 – 6000 tons/year;
• Environmental: neutralization of pyrolysis gases (1300C), cyclone filter;
• Excess energy: raw material drying / heating / other process tasks;
• Feedstock: bulk raw materials 3-20 mm;
• Additional equipment: raw material preparation line for the pyrolysis process; Water cooling of biochar for ease of subsequent packaging;
• Key benefit: Industrial projects for specific biomass where continuity, productivity and controlled gas utilization are important.

• Temperature range: 200–800°C;
• Feedstock throughput: ≥ 5 kg/hour;
• Pyrolysis product analysis: solid/liquid/gas phases;
• Purpose: studying the properties of raw materials and the initial product;
• Optional accessories: online monitoring, pyrolysis gas composition.
• Key advantage: Suitable for laboratories and educational institutions.