Technological line for active charcoal production on the basis of installation ACTIVE-1

The line is designed for production of activated carbon. Activated charcoal is used in medicine, chemical, pharmaceutical and food industries.


Description

The line is designed for production of activated carbon. Activated charcoal is used in medicine, chemical, pharmaceutical and food industries. Filters contained activated carbon are used in many modern models of devices for purification of different types of materials (water, air, etc.).

Installation Active-1 in the various production lines can be used:

1. For pyrolysis, burning, calcining, activating of:

    • Mineral coal and charcoal, in order to obtain active charcoal, dolomite (kieselguhr), etc.;
    • Wood chips, nutshell, fruit kernels and other carbonaceous bulk materials in order to obtain charcoal and active charcoal.

2. For drying, carbonization and calcination of raw materials of various types:

    • Mineral raw materials (that are used as building materials);
    • Components of dry building mixtures;
    • Products of chemical industry;
    • Other products that require similar processes.
    • Scheme of the active charcoal obtaining process from carbonaceous materials

Scheme of the active charcoal obtaining process

Active charcoal from nutshell, apple tree pellets and apple tree chips

Technical description

Elements of the technological line for active charcoal production

    1. Equipment for the raw materials preparation for pyrolysis (cutting, crushing etc.). Depending on the types of raw materials used, in agreement with the Customer.
    2. Pyrolysis installation (charcoal kiln). Depending on the parameters of raw materials used for pyrolysis and the productivity of activation line.
    3. Installation for activation Active-1.
    4. Separator. Separation into fractions 0-10 mm and 10-20 mm.
    5. Disintegrator. Crushing to a fraction 0-50 µm.

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Short description of the installation ACTIVE-1

The kiln with a rotating drum chamber is a continuous device for thermal processing and activation (drying, pyrolysis, calcination, carbonization and activation) of different types of bulk materials and materials with a high porous system, i.e. of the charcoal. Its design provides for installation of burners on liquid, gaseous and solid fuels. Due to the small value of the thermal processing chamber, consistent use of installations is possible in order to conduct sequential processes.

Technical characteristics of the installation for activation

Raw materials and capacity
Quantity of raw materials consumed tons/day 0,5 – 4,8
Capacity tons/day 0,25 – 2,7
Raw material fraction mm Depends on raw materials
Personnel and operation mode
Number of workers per shift ppl 2
Number of shifts pcs./h 3х8, 2х12
Qualification of the personnel required   secondary technical education
Estimated time of work per day h round-the-clock, or per shift
Estimated time of work per year days 340
Overall dimensions and infrastructure
Overall dimensions mm 7 800 х 2 500 х 3 800
The size of the site/workshop required for the gas generator operation mm 12 000 х 6 000 х 5 000
Warehouse of the finished products (dry, with ventilation) m2 from 50
Warehouse of raw materials m2 from 100
Communications
Amount of water required for the activation process. The water is non-return m3 4 – 45
Required power at peak load kW*h 4,5
Electricity consumption kW/month 3 060

 

Why do customers choose us?

  • No emissions during operation
  • Compactness and mobility of equipment
  • High performance (up to 60 tons of charcoal per month)
  • Full mechanization and automation of the operational process
  • The use of modern materials - reliable design
  • The number of screenings does not exceed 1%
  • Quality and guarantees - confirmed by
    18 years of experience on the market
  • Mobile equipment

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