Combined conveyor microwave installation "Hot Stream"
Combined conveyor microwave installation "Hot Stream" intended for: dehydration, roasting, disinfection and restoration of food and non-food products. The combination of the usage of microwave energy and infrared radiation provides energy efficient,uniform moisture removal and maintainance of the taste and useful qualities of the product
Description
Hot Stream is a continuous microwave belt dryer. It is conceived with the aim of ensuring the continuity of production, therefore, by its construction, this type of installation is a tunnel through which the belt moves continuously. The "Hot Steam" installation has been produced since 2015 and is used for drying fruits and vegetables.
Raw materials are fed to the belt and, passing through the tunnel, are exposed to intense microwave energy and infrared radiation, after which the finished product is fed for further packaging
The combination of the use of microwave energy and infrared radiation provides energy efficient, uniform moisture removal while maintaining all the beneficial properties of the product. The high performance of the equipment allows to reduce the consumption of electricity, the processing method allows to minimize product rejects, and continuous processing contributes to an increase in production capacity.
The principle of operation of the "Hot Stream" microwave oven allows using both food and non-food products as raw materials. Hookah charcoal, which is produced on a specially equipped line for crushing raw materials and forming cubes, is also effectively dried on this conveyor line. For subsequent packing in barbecue briquettes and coal briquettes in this microwave, you can dry charcoal or nutshell coal.
For the operation of the installation, one worker will be enough, who will load the product onto the conveyor, start the drying process, select the mode on the monitor and then send the finished product for unloading or packaging. For maximum performance of the Hot Stream Combined Conveyor Microwave, it is recommended to work in 3 shifts of 8 hours.
Raw materials
Fruits, vegetables and their moisture in fresh condition and after drying
-
-
- Orange
- Apple
- Mango
- Pineapple
- Apricot
- Pear
- Tomato
- Plum
-
Berries and their moisture in fresh condition and condition after drying
-
-
- Strawberries
- Raspberries
- Blackberries
- Dewberries
- Wild strawberries
- Blueberries
- Red or Black Currants
- Melon or Watermelon
-
Cereals, seeds and dry food mixtures
-
-
- Wheat
- Buckwheat
- Sunflower kernels
- Lentils, mung bean, beans
- Seeds
- Pumpkin seeds
- Apricot kernels
- Corn kernels
-
Nuts and their derivatives with indication of initial moisture content
-
-
- Coconut
- Pistachios
- Cashews
- Hazelnuts
- Almonds
- Peanuts
- Walnuts
- Brazil nuts
-
Supplements and dry feed for animals, fish and birds
-
-
- Dry food for animals
- Dry food for birds
- Dry food for fish
- Dietary supplements
-
And also other types of raw materials
-
-
- Herbal teas
- Spices
- Herbs
- Mushrooms
- Pharmaceutical and medical materials
- Hookah and charcoal
- Sand, clay, carbon, chemical and construction materials
-
An example of calculating the performance of a plant:
Productivity is determined based on the initial moisture content of the raw material and the final moisture content of the product required by the consumer. This determines the amount of moisture to be removed. This amount is divided by the power of the installation at the rate of 1 kW per 1 liter.
-
-
-
For instance:
We have 20 kg of fresh orange. This is 100%
Fresh orange moisture – 86%
Required final moisture – 16%
With plant performance – 25 l/hour
-
-
1)Set the % moisture loss during drying.
-
Initial moisture minus final moisture = total moisture, which needs to be eliminated.
2)Calculate the weight (moisture) loss on drying.
Those if you take 20 kg. orange, then moisture is obtained, which needs to be eliminated-
86% – 16% = 70% or 14 liters of water. 20 : 100 * 70 = 14 kg
3) Set the received amount of dried fruit.
Those from initially 20 kg of fresh oranges we get 6 kg of dried product
4) We determine the performance of the installation.
14 liters of water in a unit with a capacity of 25 l/hour will be dehumidified for 34 minutes.
14 (liters of water) / 25 (l / h) = 34 minutes
At the exit we get the overall performance – 6 kg/34 min. * 60 min
10,5 kg/hour dehydrated orange with moisture 16%
Technical description
| № | Name of parameter | Unit | «Hot Stream-25» | «Hot Stream-50» | «Hot Stream-100» |
| 1 | Microwave power | kW | 9 | 18 | 36 |
| 2 | Installed power | kW | 6 | 10,5 | 15,5 |
| 3 | Productivity for finished products, up to |
kg/h |
10,5 |
21 |
42 |
| 4 | Moisture performance, up to | l/h | 25 | 50 | 100 |
| 5 | Length of conveyor | m | 10 | 15 | 25 |
| 6 | Overall dimensions L * W * H | mm | 1000*9000*800 | 1000*15000*800 | 1000*21000*1700 |
| 7 | Weight | kg | 200 | 400 | 800 |
Additionally, the unit can be equipped with
• Carts for raw materials and finished products
• Devices for supplying moisture for ozonizing products
• Conveyors for the supply of raw materials and removal of finished products
• Installations for packing of finished products
Our partners
Why do customers choose us?
No emissions during operation 
Compactness and mobility of equipment
High performance (up to 60 tons of charcoal per month) 
Full mechanization and automation of the operational process 
The use of modern materials - reliable design 
The number of screenings does not exceed 1% 
Quality and guarantees - confirmed by
19 years of experience on the market
Mobile equipment
