Continuous charcoal kiln BIO-KILN
The BIO-KILN carbonization furnace is a patented, environmentally friendly, continuous installation for the thermal processing of plant materials. It is designed specifically for the production of high-quality charcoal as a raw material for the production of hookah charcoal, charcoal briquettes, activated carbon or bio-char.
Description
Raw materials: shells and pits of nuts and fruits, wood chips, wastes of woody shrubs, seeds, bamboo and other raw materials of plant origin. The fraction should be between 5 and 40 mm in size and contain moisture not more than 20% by weight.
Products: charcoal obtained from fruit pits and nutshells is used to produce activated carbon, briquetted forms for BBQ or for hookahs. BIO-Char, intended as a soil enhancer or hydroponic growth enhancer for the agricultural industry, is made from plant materials and contains no harmful substances.
The main advantage of BIO-KILN: constant quality parameters and output volumes of the product are readily achieved, since charcoal production occurs without human intervention in the technical process.
The benefits of this charcoal production plant include:
- Reliability of the kiln. The carbonization device is made 100% from refractory materials.
- Environmental Safety
- High efficiency from a compact device
- High productivity: 30-120 t / month, depending on the raw materials and the kiln model (Bio-Kiln 1, 2 or 3)
- Continuous production process
- Minimal staff intervention in the production process
- Production of thermal energy, which can be used for drying of raw materials, drying of charcoal briquettes, or other heating purposes
- Low power consumption (0.01kW) provides kiln autonomy
- Remote Control Capability
- Full process automation
- Non-volatile carbon content in charcoal from 75% to 95%
Raw materials
- seeds;
- shells and pits of tree-fruits;
- wood chips;
- bamboo;
- shrubby and other plant materials, the fraction of which is from 5 to 40 mm with a moisture content of not more than 20%.
Technical description
Main elements of the continuous charcoal kiln BIO-KILN
Basic set of BIO-KILN
| № | Equipment | Application |
| 1 | Kiln stand | |
| 2 | Kiln chamber | Raw materials descend through channels where charcoal is formed in three stages: drying, pyrolysis and calcination. |
| 3 | Loading hopper. Should be joint to the kiln chamber using felt | Loading of raw materials for the pyrolysis process. |
| 4 | Upper part of the loading hopper. Should be joint using felt | Should be joint using felt |
| 5 | Capacitive sensors(2pcs) | A measuring device (sensor) to determine the upper level of the raw materials loaded into the hopper. |
| 6 | Gateway feeder driven feed channel (3 pieces) (joined with the stand 1 through the felt, is joined to plug the channels through the felt 8.1) | |
| 7 | Gateway feeder drive (actuator L = 300mm, 3 pcs) Stabilization hopper. Should be joint using felt | |
| 8 | Stabilization bunker. Connects to the 8.1 channel plug through felt | Augers for cooling and stabilization of the resulting product at the outlet |
| 8,1 | Channel plug | |
| 8,2 | Gate of the stabilization hopper (removed if the furnace is operated with a screw) | |
| 9 | Trolley | Transfers unloaded product coming from the furnace for degassing and cooling |
| 10 | Channel for the worked-out heat carrier with installed thermocouple | The kiln is equipped with thermocouples to provide 100% process control, and management of the percentage of non-volatile carbon in the charcoal. |
| 11 | Feed channel temperature sensors | |
| Afterburner: | Completely combusts pyrolysis products, ensuring no emissions of noxious substances. | |
| 12 | Afterburner lower part | |
| 13 | Afterburner upper part | Laid out on site |
| 14 | Afterburner pipe | Installed on the afterburner, this replaces additional ventilation systems and smoke exhausters. |
| 15 | Bucket elevator | special mechanisms for the automated supply of materials to the kiln hopper |
| 16 | Bucket elevator farm | |
| 17 | Storage bunker 2 m3 and bunker service area | |
| 18 | Vibrating table | |
| 19 | Coal unloading auger | Compartment for stabilization of the charcoal before discharge |
| 20 | Ladder and oven service platforms | Permits servicing and working on the kiln |
| 21 | Control panel | An automated control system for an autonomous charcoal manufacturing process |
Ancillary equipment |
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| 22 | The kiln can also be equipped with |
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Operating the Bio-Kiln
Chopped (5-40 mm) and pre-dried raw materials (moisture <20%) are loaded into the storage hopper with vibrating feeder, from where using the bucket elevator is loaded into the kiln hopper.
Loading raw materials into the hopper the furnace is made as the finished charcoal is unloaded and level sensor signals in it. Raw materials come from the storage hopper of the kiln into the carbonization device, which is vertical shafts-channels for raw materials and heat carrier, in this case, the raw material moves from top to bottom, and the coolant in opposite direction.
Raw material channels end at the bottom with gateway devices for unloading charcoal into a stabilization hopper. As unloading of finished charcoal, raw material moves down the channels, while in the carbonization device the following processes take place:
preheating, pyrolysis and charcoal calcination.
Processes: stabilization and cooling of charcoal, take place in stabilization hopper of the furnace, from where using the auger is unloaded into the storage hopper of finished charcoal, the charcoal passes through the air stabilization, after which the charcoal is ready for further use.
The flue gases, after the carbonation device, enter the afterburner, where they are completely burned – decomposition, ensuring 100% environmental friendliness of the furnace – no harmful emissions into the atmosphere.
Exhaust flue gas temperature after the afterburner of the furnace is more than 1000 ° C, which makes it possible to use them for various thermal processes: preliminary drying of raw materials, heating of premises, briquette drying, steam superheating for activation, etc.
After going through all stages of processing, the finished coal is unloaded into the trolley, which, as it is filled, is replaced by an empty trolley.
The discharged product is then sent to packaging or to the line for the production of briquettes for hookah and barbecue, where it is initially crushed, mixed with water and passed through an extruder to form briquettes of a given shape.
Thermal power of the BK furnace, depending on its performance.
(at 20% relative humidity of raw materials)
| № | Productivity, kg / h | Thermal power, (gross) kW |
| 1 | 30 | 200 |
| 2 | 50 | 333 |
| 3 | 75 | 499 |
| 4 | 100 | 665 |
| 5 | 150 | 998 |
On a briquetting line, you can densify the product into briquettes or small pressed cubes for hookahs. A visualization of the benefits of hookah coal obtained in the BIO-Kiln, and the briquetting process, is presented below. Technical specifications of the equipment can be found on this link.
Automatic unloading of charcoal from a furnace BIO-KILN
Parameters of the kiln
| № | Name | BIO-KILN-1/2 | BIO-KILN-1 | BIO-KILN-3 |
| 1 | Productivity of charcoal, tons per month | 20-25 | 30-40 | 85-120 |
| 2 | Productivity of heat energy, kW per hour | 300 | 300 | 1000 |
| 3 | Dimensions: length х width х height, m | 1,9 х 1,8 х 5,8 | 1,9 х 1,8 х 6,1 | 3,8 х 3,6 х 7,3 |
| 4 | Power consumption, no more than, kW per hour | 0,01 | ||
| 5 | Non-volatile carbon content in the charcoal, % | 75-95 | ||
Certificate of Quality for the charcoal
Utility Model Patent
Why do customers choose us?
No emissions during operation 
Compactness and mobility of equipment 
High performance (up to 60 tons of charcoal per month) 
Full mechanization and automation of the operational process 
The use of modern materials - reliable design 
The number of screenings does not exceed 1% 
Quality and guarantees - confirmed by
19 years of experience on the market
Mobile equipment
