Line for shisha and BBQ charcoal briquettes production

The production consists of the areas organized an ergonomic way from raw material storage to packing area and finished product storage. Depending on the requirements for the quality of the charcoal briquette, the arrangement and composition of the elements of the briquetting line changes.

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    Production structure

    1 – Raw material preparation area – crushing, mixing;
    2 – Briquetting area;
    3 – Drying area;
    4 – Packing area;
    5 – Storage area.

    charcoal briquettes production line

      Description of the charcoal briquette production process

      1 – material preparation area

      The charcoal, which can be produced with the help of unique carbonization furnace BIO-KILN (detailed technical characteristics you can find here), which is designed for processing small fraction raw material of plant origin (more about benefits of BBQ and shisha charcoal briquettes you can find here ). After carbonization in BIO-KILN the ready charcoal is directed to the briquetting line in order to press it into cubes or fingers for hookah or hexagonal briquettes for BBQ. Briquetting line begin from the raw material preparation area  (1), this place charcoal is crushed to the required fraction on crushing machine. Received charcoal dust is removed from the crushing area by the aspiration system and is used for the further processing. Crushed charcoal is supplied to the mixing machine. On the mixing area crushed charcoal is mixed with water and binder to reach the required consistency at the specific temperature conditions. After mixing the product is supplied to the briquetting area (2) where is pressed.

      forming press unit

      2- briquetting area

      Briquetting machine makes a charcoal strip with a square cross-sectional shape with wall sizes 25x25mm (or any other shape according to client requirements) as you can see on foto. Pressed product (strips) is placed on conveyor belt where it is cut in cross section by means of disk blades to a length of 25 mm (or other size according to client requirements). Depending on the requirements for the quality of the charcoal briquette, the arrangement and composition of the elements of the briquetting line changes.

      production line scheme

      main parameters of shisha charcoal briquettes

      ShapeDimensions (mm)Packaging (pcs/kg)Burning time (min)
      Cube22x22x22
      25x25x25
      26x26x26
      96
      72
      64
      90
      100
      110
      Flat17x25x25
      20x25x25
      108
      90
      70
      80
      Finger20×5064120
      Hexagonal20×5064120
      Kaloud 3 slices 50 mm diameter72120

      3 – drying area

      Diced briquettes are placed on the drying area (3) are loaded by the operator in the drying chamber, on which charcoal briquettes is dried with help of excess heat recovery unit for the carbonization furnace BIO-KILN. If doesn’t have of the BIO-KILN can be used electricity energy for heating drying. This type of drying equipment for charcoal briquettes requires less time and energy consumption compared to traditional drying machines. 

      After completion of drying and cooling the dry ready briquettes are transferred from the drying chamber to the packing area (4) where they are packed with special film. Package sealing avoids the penetration of foreign odors and moisture from outside. The ready shisha charcoal briquettes packed in film loading in the paper boxes. Paper boxes stored in the storage area (5).

      charcoal briquettes production line

      See more information about elements of briquetting line. Warranty for all briquetting line elements is 12 months

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